CARBON BLACK

Turnkey Solutions for Carbon Black Plants

Boilers for Carbon Black Industry

Manufacturing of carbon black mainly involve various unit operations like thermal cracking, heating, cooling and drying. Hot gases generated during cracking process is cooled in inline boilers, further Off gases that are generated is utilized as fuel in the steam boiler to generate high pressure steam and utilized for power generation.

Our design of Carbon Black Gas Boilers is suitable for turn-down ratio of 25% to 110% of MCR without support fuel, instead of 40% to 100% as in conventional design. Hence, better flexibility and fuel savings.

Tail Gas Boilers are suitable for steam temperature control range of 30% to 110% of MCR, instead of 50% to 100% as in conventional design. Hence, better flexibility.

Tail Gas boilers supplied by TSPL don't require support fuel till Off gas flow comes below 25% of MCR instead of 40% of MCR, or LHV fall below 450 Kcal/Nm³, as in conventional design. Hence, fuel saving.

In our design, the combustion is controlled by sensing the fuel gas temperature (more reliable) compared to Flame Scanner.  This arrangement ensures smooth and steady operation and avoids tripping of the system.

TSPL has successfully executed many Tail Gas Boilers for off gases & Inline Boilers  ( Tread Black | Carcass Black) for the Carbon Black Industry in India and Overseas.

APPLICATIONS

  • Carbon Black Process

PRODUCTS

  • Tail Gas Boiler
  • Inline Boiler / Reactor WHB

SERVICES

  • FEED Engineering
  • System Engineering
  • Process Feasibility
  • Design & Manufacturing
  • Supply and E&C

75+

CAPACITY (TPH)

88+

PRESSURE (kg/cm2)

520+

TEMPERATURE (°C)

33+

INSTALLATIONS

Thermal Systems provides Tail Gas Boilers and Inline Boilers on Off Gases in Carbon Black Industry

  • Turn-down ratio of 25% to 110%

  • Steam control range of 30% to 110% of MCR

  • No support fuel till off gas flow is below 25% of MCR

  • Combustion control by fuel gas temperature sensing

  • Inline boilers of vertical & horizontal construction suiting layout

Thermal Systems provides Tail Gas Boilers and Inline Boilers on Off Gases in Carbon Black Industry

TAIL GAS BOILER

Manufacturing of carbon black mainly involve various unit operations like thermal cracking, heating, cooling and drying. Hot gases generated during cracking process is cooled in inline boilers, further Off gases that are generated is utilized as fuel in the steam boiler to generate high pressure steam and al utilized for power generation.

Thermal system provides High Pressure Tail Gas Boiler for Off gases.

INLINE BOILER / REACTOR WHB

Manufacturing of carbon black mainly involve various unit operations like thermal cracking, heating, cooling and drying. Hot gases generated during cracking process is cooled in inline boilers, further Off gases that are generated is utilized as fuel in the steam boiler to generate high pressure steam and al utilized for power generation.

Thermal system provides Inline boilers for Tread Black | Carcass black

Heat Recovery Solutions for Carbon Black Industry

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